Among the market leaders of laid scrim manufacturers BAFATEX® is the only one who produces nothing but laid scrims. We are committed to technical expertise and specialization on scrims like no one else in the market. As a 3rd generation family corporation it’s not exaggerated to say: Laid scrims are our life!
Our profile among laid scrim manufacturers
In contrast to manufacturers who produce any kind of technical textiles / woven fabrics we are committed to laid scrims.
From low to very high amounts we provide customers in Europe, North America and Asia with any quantity they need.
Whether you need 100 square meters for prototypes and research – or millions of square meters for mass production: Our production planning is as flexible as you need it.
We can process any material that is suitable for scrims. The list of materials you find below represents just the most common material groups.
Your partner from development to serial production
You are not sure which kind of carbon fibers you need? High tenacity fibers? High modulus? Intermediate modulus? High strain and tenacity fibers? How do they behave at certain temperatures, humidity or x-rays? Are aramid fibers a better solution for your product than carbon fibers? Is flax the insider tip that fits best? Did you know that certain polyethylene fibers are ten times stronger than steel?
We are your partner in developing solutions, not just products.
In your development and product optimization, we will counsel you with all our experience and expertise. If necessary, we will connect you with our network of yarn manufacturers and material research institutions. Their experts can provide you with the complete knowledge that is available.
Usually our customers either have an existing product they want to optimize or a rough idea about the characteristics of a lightweight reinforcement for their new products. The typical procedure:
Calculations are the first step. Customers appreciate our online tool “product consultant” that enables engineers to see the results of different product configurations. By altering materials, material strengths, mesh widths, binders etc. you can see the layout, the breaking strength and elongations at break (based on statistical data given by the yarn manufacturers).
The next step is to move from theory to hardware testing. In the development /prototype phase, we supply our customers with samples of scrims with different characteristics. Our huge sample stock offers you lots of options.
For your first small batch series, we offer you customized scrims in low quantities, produced with your unique machine settings. They will be delivered in coiled widths to test their usage in your automated production lines.
Finally we supply you with the scrims that fit your demand perfectly, in any quantity you need, just-in-time (and in dependence of storage shelf life) with attractive prices.
With our certified quality assurance you can rely on a production that meets your specifications permanently.
Range of Applications
Laid scrims are are allrounders when it comes to reinforce lightweight constructions, fleece, filters etc.
There is no limit to applications for our scrims: Prostheses, cable coatings, fuel tanks, tents, bulletproof vests, roofs, helmets, ship propellers, chainsaw protection, light weight armor, hoses, foils, archery bows, buoys, covers for fields or pools, balloons,…
Depending in which characteristics your product shall have we offer you laid scrims of these materials:
Steel filament mixed yarns
more materials: On request
You can customize the characteristics of BAFA®-laid scrims to your requirements by altering several variables:
Materials (see above)
Binder characteristics: soft or hard to handle, waterproof, wash and dry cleaning resistant, heat-sealable, flame-retardant
Strength of the yarns
Width of the mesh
Elongation until point of break (1,7 – 23%)
Breaking strength (2,2 – 448 N)
Tenacity (13 – 355 cN/tex)
Combination of materials and their characteristics
Angles (and hence force transmission) of crossing threads
Impregnators (Prepregs) and their characteristics (waterproof, flame retardant, etc.
BAFA®-scrims are designed with a structure that provides your product with characteristics your customers require from lightweight reinforcements or filters / fleece:
(Depending on the materials) higher elongation and resiliency than conventional fabrics
(Depending on materials) high impact and abrasion resistance
Special electrical and chemical properties
Combinability of the characteristics of various materials
Lower weight than fabrics
waterproof, antistatic or flame retardant finishing (impregnation instead of coatings)
Lower costs than most alternative solutions
And what can we do for you?
Are you looking for a scrim that can still work in intense heat? Or a scrim that is water resistant? Do you need a scrim that makes daily work easier? Or a scrim that optimises your production process? Would you like to have a scrim of decomposable natural fibres or a long lasting high-tech fibre? Or? Or?
Together we can develop a perfect scrim for your application.
We are pleased if you contact us. Together we will find the perfect solution for your products.